Sportster Sprocket Cover Chop: A Guide to Customizing Your Harley Davidson
Sportster sprocket cover chop is a popular modification that many motorcycle enthusiasts have been doing for years. It’s a simple yet effective way to give your Sportster a custom look that sets it apart from the rest. The sprocket cover is an essential part of the motorcycle’s drive train and protects the sprocket from dirt, debris, and other elements. However, the stock sprocket cover can be bulky and unattractive, which is why many riders choose to chop it down.
Understanding Sportster Sprocket Cover Chop is essential if you want to give your motorcycle a custom look. Chopping down the sprocket cover involves removing the excess material and reshaping it to fit the motorcycle’s design. The process requires some basic tools and skills, but it’s relatively easy to do. However, it’s important to note that modifying the sprocket cover can affect the motorcycle’s performance, so it’s crucial to do it correctly.
In this DIY Guide to Sprocket Cover Chop, we will walk you through the process of modifying your Sportster’s sprocket cover step-by-step. We will provide you with the tools and materials you need to get the job done correctly. We will also give you tips and tricks to make the process easier and more efficient. By the end of this guide, you will have a custom sprocket cover that will make your Sportster stand out from the crowd.
Key Takeaways
- Sportster sprocket cover chop is a popular modification that many motorcycle enthusiasts have been doing for years.
- Chopping down the sprocket cover involves removing the excess material and reshaping it to fit the motorcycle’s design.
- In this DIY Guide to Sprocket Cover Chop, we will walk you through the process of modifying your Sportster’s sprocket cover step-by-step.
Understanding Sportster Sprocket Cover Chop
When it comes to customizing your Sportster, one of the most popular modifications is the sprocket cover chop. This modification involves cutting down the stock sprocket cover to create a sleeker and more streamlined look. In this section, we will explain what a sprocket cover chop is, why it is popular, and how to do it.
A sprocket cover is a metal cover that protects the sprocket and chain on your Sportster. The stock sprocket cover is often large and bulky, which can detract from the overall look of the bike. By cutting down the cover, you can create a cleaner and more minimalist look that is popular among custom bike builders.
The sprocket cover chop is a popular modification for several reasons. First, it is a relatively easy modification that can be done with basic tools. Second, it is a cost-effective way to customize your bike without spending a lot of money on aftermarket parts. Finally, it is a great way to give your Sportster a unique and personalized look.

To do a sprocket cover chop, you will need a few basic tools, including a hacksaw, drill, and sandpaper. First, remove the stock sprocket cover from your Sportster. Then, use a hacksaw to cut down the cover to your desired size. Be sure to sand down any rough edges to create a smooth finish. Finally, re-install the cover onto your bike.
It is important to note that while a sprocket cover chop is a relatively simple modification, it does require some skill and patience. If you are not comfortable working with tools or modifying your bike, it is best to have a professional do the job for you.
In conclusion, a sprocket cover chop is a popular modification for Sportster owners looking to give their bike a unique and personalized look. It is a relatively easy and cost-effective modification that can be done with basic tools. If you are comfortable working with tools and have some experience with bike modifications, a sprocket cover chop can be a great way to customize your Sportster.
DIY Guide to Sprocket Cover Chop
If you’re looking to customize your Sportster, a sprocket cover chop is a great place to start. It’s a simple modification that can make a big difference in the overall look of your bike. In this guide, we’ll walk you through the steps to chop your sprocket cover using an angle grinder.
Using Angle Grinder
Before you start, make sure you have all the necessary tools and safety equipment. You’ll need an angle grinder, a cutting wheel, a marker, and safety glasses. Once you have everything you need, follow these steps:
- Remove the sprocket cover from your bike.
- Use a marker to mark the area you want to cut.
- Put on your safety glasses.
- Use the angle grinder to cut along the marker line.
- Smooth out the edges with the grinder.
- Reinstall the sprocket cover on your bike.
It’s important to take your time and be careful when using an angle grinder. Make sure you have a steady hand and keep the grinder away from your body. Always wear safety glasses to protect your eyes from sparks and debris.
Maintenance Procedures
Once you’ve chopped your sprocket cover, it’s important to maintain it properly. Here are a few tips to keep your sprocket cover looking great:
- Clean it regularly with soap and water.
- Use a metal polish to keep it shiny.
- Check for any cracks or damage regularly.
- If you notice any damage, replace the sprocket cover immediately.
By following these maintenance procedures, you can ensure that your sprocket cover chop looks great for years to come.
In conclusion, chopping your sprocket cover is a fun and easy DIY project that can give your Sportster a unique look. By following these steps and maintaining your sprocket cover properly, you can enjoy your custom bike for years to come.
Discussion and Resources
We’ve found a lot of helpful information about Sportster sprocket cover chop. Here are a couple of resources that we think you’ll find helpful.
Technical Subreddit
One of the best places to find technical data and helpful tips is the r/sportster subreddit. It’s a community of motorcycle enthusiasts who love to share their knowledge and help each other out. There are plenty of posts about sprocket cover chop, so you’re sure to find some great advice there.
Forum Jump
Another great resource is Forum Jump, a forum dedicated to all things motorcycle. There are plenty of posts about Sportster sprocket cover chop, and you can find some great advice and tips there. Be sure to read through the posts carefully and ask questions if you’re unsure about anything.
We hope these resources are helpful to you as you begin your Sportster sprocket cover chop project. Remember, it’s very important to take your time and do things carefully to ensure a successful outcome.
Additional Information
Sportster Bikesgonewild
If you’re interested in customizing your Sportster, you may want to check out Bikesgonewild. They offer a wide variety of parts and accessories for Harley-Davidson motorcycles, including Sportster models. From handlebars and grips to air cleaners and exhaust systems, you’re sure to find something that suits your style and budget.
One of the benefits of shopping at Bikesgonewild is that they have a knowledgeable staff who can help you select the right parts for your bike. They can also answer any questions you may have about installation or maintenance. Plus, they offer competitive pricing and fast shipping, so you can get your new parts installed and hit the road in no time.
Exhaust Pipes
Exhaust pipes are a popular customization option for Sportster owners. Upgrading your exhaust system can improve your bike’s performance and give it a more aggressive sound. There are many different types of exhaust pipes to choose from, including slip-ons, full systems, and custom pipes.
When selecting an exhaust system, it’s important to consider factors such as sound level, performance gains, and style. Some exhaust systems may be louder than others, which could be a consideration if you live in an area with noise restrictions. Additionally, some systems may provide better performance gains than others, depending on your riding style and preferences.
Overall, upgrading your Sportster’s exhaust system can be a great way to personalize your bike and improve its performance. Just be sure to do your research and select a system that meets your needs and preferences.